Manufacturing

HERBAL EXTRACTION PLANT

Herbal extraction is a complicated procedure due to complex nature of plants and herbs. The most useful ingredients are present in form of organic compounds in different parts of the plants. Extraction of each compound depends on the solubility of the rich components in medium of extraction.
These medium can be water, organic solvents and their mixtures etc. We use scientific principles of solubility and physical separation to extract a particular compound. The plant design and procedure of extraction for every product and component is different for each compound. It involves a number of procedures to extract isolated compounds from the herbs & other raw materials. The primary step can be generalized where compounds are extracted using an extraction media. The secondary step involves purification and separation by many physical and chemical processes. From a general process of extraction, all the rich herbal extracts can be utilized directly for herbal, food, pharmaceutical and cosmetic industries. Some of these extracts can also be used as natural dyes for leather, food, cosmetic and textiles for providing colors to them.

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GMP HERBAL EXTRACTION PLANT

We also have high-tech GMP Herbal Extraction Plant which is used for extracting useful ingredients from different kinds of herbs, leafs, twigs, seeds and fruits etc. The extraction process is done by soxhlation and cohobation at different sets of pressures and temperatures.

Our GMP Herbal Extraction Plant has following features:

[nectar_icon_list animate=”true” color=”default” icon_size=”small” icon_style=”border”][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485598013613-0-6″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Plants are designed and manufactured as per GMP Norms.”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485598013786-0-3″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”It facilitates easy handling of material (charging, discharging).”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485598014007-0-3″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Plant can be cleaned easily which avoids contamination.”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485598014202-0-0″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Online transfer of extract from one system to another, till the final product.”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485598014396-0-9″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Material of construction as per requirement Capacity: 20 – 2000 liters.”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485598014589-0-9″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Produces highly standardized Botanical extracts.”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485598014779-0-4″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Self owned and associated properties expand over an area of 35,000 sq ft having a total extraction.”] [/nectar_icon_list_item][/nectar_icon_list]
[divider line_type=”No Line” custom_height=”40″][nectar_icon_list animate=”true” color=”default” icon_size=”small” icon_style=”border”][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485587185003-0-5″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Has capacity of over 2500 tons per year.”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485587187059-0-8″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”These facilities are GMP, ISO, KOSHER certified.”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485587187888-0-10″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Production facilities are supported with latest machinery for extraction, purification, Spray drying.”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485587183559-0-10″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Customized granulation, Sound Technical Assistance & Custom Blends.”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485587188554-0-10″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Standard packing facilities for Standardized extracts.”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485587189403-0-6″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Full power back up, Effluent treatment plant, air and water treatment units.”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485587191084-0-0″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Ensures an eco-friendly environment. “] [/nectar_icon_list_item][/nectar_icon_list]

EXTRACTION PROCESS

Rosun facilities utilize two processes in the procurement of herbal extracts:

Carbon Dioxide Extraction (Superfluid Critical Extraction).
Solvent Extraction.
Carbon Dioxide CO2 Extraction.

Rosun is committed to achieving excellence in the extraction and production of natural CO2 extracts. Our experience and expertise enable us to manufacture the highest quality CO2 extracts. We offer products and services to food, cosmetic, agricultural, industrial, pharmaceutical and biomedical industries.

Super Fluid Critical Extraction (SCFE) involves the heating of CO2 gas under high pressure resulting in conversion from gas to a supercritical fluid. This liquid state of the gas works as a liquid solvent with the diffusivity of gas and works as a processing media in the extraction of natural compounds from herbs and plants. Supercritical fluid extraction is capable of precisely controlling the separation of extracts from herbal residues. This process involves the precise regulation of temperature, pressure, flow rate, and processing time. SCFE produces higher yields in comparison to traditional extraction methods.

This extraction process

[nectar_icon_list animate=”true” color=”default” icon_size=”small” icon_style=”border”][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485588554216-0-4″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Produces extracts that are un-graded and with natural properties preserved.”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485588554433-0-9″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Extracts contain high concentrations of desired active components.”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485588554622-0-10″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”No residual solvent.”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485588554823-0-8″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Free from biological contamination.”] [/nectar_icon_list_item][nectar_icon_list_item icon_type=”icon” title=”List Item” id=”1485588555022-0-5″ tab_id=”1485587075176-7″ icon_fontawesome=”fa fa-arrow-circle-right” text=”Longer shelf life.”] [/nectar_icon_list_item][/nectar_icon_list]
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Solvent Extraction

Rosun utilizes advanced methods of continuous solvent extraction in the procurement of natural extracts. Solvent extraction maintains excellent standards in safety and quality control, which has a direct correlation with a decrease in environmental pollution. Our process ensures original raw material characteristics are conserved in the extracts produced.
We utilize a variety of herbal extraction equipment manufactured to operate using international standards. Rosun is capable of providing high-quality products based on the specific requirements of individual customers.

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